Hardware How-To
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      How To Replace Door Lite-Frame.

      Follow our helpful process here to make your next project a success and keep your door functioning properly for longer.

       

      Time Required: Icon_Time3_30m_60m_85gray-1 Difficulty:

      Icon_DiffLevel2_85gray-1

       

      Tools Required

      1. Safety glasses Icon_SafetyGlasses_85gray-1
      2. Phillips screwdriver  Icon_ScrewDriver_85gray-1
      3. Glazing tapes Icon_MaskingTape_85gray-1
      4. Utility knife Icon_UtilityKnife_85gray-1
      5. 1/8" drill bit & drill Icon_DrillSet_85gray-1
      6. Glazing roller Icon_JRoller_85gray-1
      7. Cut-resistant 4" safety gloves Icon_SafetyGloves_85gray-1
      8. Tack hammer Icon_Hammer_85gray-1
      9. Scissors Icon_Scissors_85gray-1

      Materials Required

      1. Lite-frame & glass 
      2. Door lite frame plug (Buy Now from Therma-Tru)
      3. Wood blocking 

      Steps to complete

      1) Remove door from system

      2) Remove frame plugs

      3) Remove screws from lite frame

      4) Remove interior lite frame

      5) Turn door slab over

      6) Remove exterior lite frame

      7) Remove excess glazing

      8) Apply glazing tape to glass insert

      9) Apply glazing tape to exterior lite frame

      10) Attach exterior lite frame to glass

      11) Insert glass into door slab

      12) Attach interior lite frame

      13) Install door slab into jamb

      14) Install frame plugs

      15) Flush plugs with lite frame

      DoorLiteReplacementCaution

      Step 1) Remove door from system

      DoorLiteFrameReplacementStep1A

      Begin the removal process by removing the handle set from the door with the screwdriver.

      Step1B

      Remove the door from it's hinges by tapping out the hinge pins with the tack hammer.

      Step2

      Then, using a partner, lay the door slab with the interior side facing up on a stable flat surface (preferably with some kind of buffer like the blanket shown).

       

      Step 2) Remove frame plugs

      Step3Locate the frame plugs in the lite-frame. Then using the drill, slowly drill into the center of the frame plug until you feel the drill bit hit the screw head. Then pull the drill away to remove the frame plug.

       

      Step 3) Remove screws from lite frame

      Step4

      Using the Phillips screwdriver, remove the screws from beneath the frame plugs.

       

      Step 4) Remove interior lite frame

      Step5

      Now that the lite frame is loose, gently pull it up and out of the door slab.

       

      Step 5) Turn door slab over

      Step6

      With a partner, turn the door over to the opposite side. Make sure the hinges extend off the edge of the table.

       

      Step 6) Remove exterior lite frame

      Step7

      Using the utility knife, carefully slide the knife between the glass and the lite frame.

      Step8

      You can now remove the exterior lite frame from the glass.

       

      Step 7) Remove excess glazing

      Step9

      Using a flat edge (in this case a putty knife) remove the glass sealant from the exterior side of the lite frame.

       

      Step 8) Apply glazing tape to glass insert

      Step10

      Apply glazing tape along the glass edge ensuring that the tape is totally covering the edge without overlapping, and without stretching.

       

      Step 9) Apply glazing tape to the exterior lite frame

      Step11

      If the glazing tape is damaged, remove it and apply new glazing tape. Be sure to overlap on corners in this case, but again do not stretch.

      Step12

      Then, use a roller tool to ensure the tape adheres to the lite frame.

      Step 10) Attach exterior lite frame to glass

      Step13

      Attach the exterior lite frame to the glass. Press around the edge firmly to ensure a good seal.

       

      Step 11) Insert glass into door slab

      Step14

      With the door slab off of the table, place the glass lite on to the table with the exterior lite frame side down.

      Step15

      With a partner, lift the door slab (exterior side down) into place over the lite frame and then gently lower into place.

      Step 12) Attach interior lite frame

      Step16

      Line up the lite frame with the screw holes then re-install the lite frame screws.

       

      Step 13) Insert door slab back into jamb

      Step17

      Put the door back on to its hinges and reinstall the hinge pins with the tack hammer, beginning at the top.

       

      Step 14) Install frame plugs

      Step18

      Place the lite frame plugs into the lite frame.

       

      Step 15) Flush plugs with lite frame

      Step19

      Using a wood blocking, gently tap the frame plugs into place with the tack hammer so the plugs fit flush with the lite frame.

      DoorLiteFrameReplacementStep1A

      Then lastly, reinstall the handle set. Your lite frame replacement is now complete.

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